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Gear Parts

Name: Gear Parts
Brand: M/S SHREYAS TRADES & ENGINEERING WORKS
Price: 475 INR
Availability: InStock

Price 475 INR/ Piece

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MOQ : 500 Pieces

Gear Parts Specification

Usage
Industrial

Material
Stainless Steel

Processing Type
Forging

Gear Tooth Profile
Spur

Product Type
Gear Parts

Gearing Arrangement
Helical

Direction
Bidirectional

Color
White

Output Torque
250 Nm

Rated Power
5 kW

Input Speed
1500 rpm

Output Speed
75 rpm

Voltage
220-380 V

Efficiency
92%

Weight
3.2 kg

Center Distance
100 mm

Heat Treatment
Case Hardened

Number of Teeth
24

Noise Level
70 dB(A)

Lubrication
Oil bath

Working Life
>20000 hours

Hardness
58-62 HRC

Standard
DIN 3990

Surface Treatment
Polished

Module
2.5 mm

Mounting Position
Horizontal/Vertical

Gear Parts Trade Information

Minimum Order Quantity
500 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
10000 Pieces Per Month

Delivery Time
15 - 30 Days

Main Domestic Market
All India

About Gear Parts

Gear Parts are fundamental mechanical elements used to transfer power and motion within machines. They are also widely applied in most machines like those involving the engines, mills, conveyors, as well as with other industrial applications. They come in many types, sizes, and configurations according to the function, load requirements, and environmental operating condition. Whether used in manual transmissions, automated gear systems, or heavy machinery, the quality, design, and materials of the gear components determine the function and durability of the system. Gear Parts are utilised in numerous industries and applications like automobiles, industrial machinery, consumer electronics, robotics, construction machines, and so on.

Superior Surface Treatment and Durability

Our gear parts undergo a meticulous polished surface treatment combined with case hardening, achieving a hardness of 58-62 HRC. This ensures remarkable wear resistance and a prolonged operational lifespan, making them ideal for rigorous industrial applications. The white finish adds both aesthetic appeal and enhanced corrosion resistance, while the use of stainless steel extends durability even in challenging environments.

Optimized Performance and Efficiency

Engineered for industrial machinery, these external helical gears offer an output torque of 250 Nm and operate at a rated power of 5 kW. With an input speed of 1500 rpm and output speed of 75 rpm, the gearing maintains a high operational efficiency of 92%. Their advanced design guarantees smooth, low-noise performance (70 dB(A)), suitable for continuous and demanding use.

Adaptable Mounting and Reliable Operation

Designed to accommodate both horizontal and vertical mounting positions, these gear parts are versatile for various industrial setups. Lubrication via oil bath reduces friction and extends gear life. Adherence to the DIN 3990 standard ensures precise manufacturing, optimal center distance of 100 mm, and reliable performance for over 20,000 operational hours.

FAQ's of Gear Parts:

Q: How does the surface treatment benefit these gear parts in industrial use?

A: The polished surface treatment, together with case hardening to 58-62 HRC, significantly boosts the gear parts' resistance to wear and corrosion. This ensures smoother operation, less maintenance, and longer service life even under high-load industrial conditions.

Q: What is the process used to manufacture these gears?

A: These gears are manufactured from premium stainless steel using forging, followed by case hardening, and finally polished to achieve a smooth white finish. The process adheres to the DIN 3990 standard, ensuring reliable and consistent quality.

Q: When should these gears be used in machinery?

A: They are ideally used in industrial machinery applications where robust, low-noise, high-efficiency, and long-lasting gear performance is required. Their case hardening and high load capacity make them suitable for continuous operations.

Q: Where can these gear parts be mounted in a machine?

A: The gear parts are designed for flexible installation and support both horizontal and vertical mounting positions, allowing use in various configurations within industrial equipment.

Q: How does the lubrication system enhance gear longevity?

A: The oil bath lubrication system minimizes friction and heat generation, extending the working life of the gears beyond 20,000 hours by ensuring optimal operating conditions and reducing wear on the tooth surfaces.

Q: What are the main benefits of using a helical external gear arrangement?

A: Helical external gears offer smoother and quieter operation compared to spur gears. Their design enables a higher load-carrying capacity and better efficiency, making them ideal for demanding industrial machinery.

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